Cole Hersee Smart Battery Isolator Wiring Diagram: A Comprehensive Guide

If you’re searching for a reliable, efficient, and safe way to manage your auxiliary batteries, look no further than Cole Hersee’s Smart Battery Isolator. This advanced technology allows you to charge multiple batteries from a single alternator while ensuring that each battery receives only the charge it needs. With a Smart Battery Isolator, you can keep your batteries topped off, extend their lifespan, and avoid unexpected power outages.

What is a Smart Battery Isolator?

A Smart Battery Isolator is an electronic device that separates two or more batteries connected to a single charging source (such as an alternator) and ensures that each battery receives only the charge it needs. This prevents overcharging, undercharging, and unequal charging of the batteries, which can cause damage, reduce their lifespan, and compromise their performance. A Smart Battery Isolator also allows you to use your auxiliary batteries independently of your primary battery, so you can run your accessories without draining your starting battery.

Cole Hersee’s Smart Battery Isolator is a state-of-the-art product that uses microprocessor-controlled technology to optimize the charging process and monitor the battery conditions. It is available in 12V and 24V models, and can handle up to 200 amps of charging current. The Smart Battery Isolator also has a priority charging feature that ensures that the primary battery receives the bulk of the charge before the auxiliary batteries, so you can start your engine with confidence.

How to Install a Cole Hersee Smart Battery Isolator

Installing a Cole Hersee Smart Battery Isolator is straightforward and can be done by anyone with basic electrical knowledge. The following steps will guide you through the process:

Step 1: Prepare the Batteries

Before installing the Smart Battery Isolator, you need to make sure that your batteries are in good condition, properly charged, and securely mounted. You should also disconnect any devices or loads that are connected to the batteries, to avoid any electrical hazards or damage.

Step 2: Mount the Smart Battery Isolator

The Smart Battery Isolator should be mounted in a dry, cool, and accessible location, away from sources of heat, vibrations, or water. You can use the mounting holes provided on the device or attach it with screws or bolts to a solid surface. Make sure that the Isolator is grounded securely, using a wire of appropriate size and length.

Step 3: Connect the Batteries

The Smart Battery Isolator should be connected to the batteries using appropriate cables and connectors. Cole Hersee recommends using 8 AWG or thicker cables for the Isolator-to-battery connections, and 10 AWG or thicker cables for the Isolator-to-alternator connections. You can also use battery terminals, ring terminals, or lugs for the connections, depending on your preference and application.

Step 4: Connect the Alternator

The Smart Battery Isolator should be connected to the alternator or charging source using appropriate cables and connectors. Cole Hersee recommends using 10 AWG or thicker cables for the Isolator-to-alternator connections, and crimp-on or solder-on connectors for the secure and reliable connections. You should also check the alternator’s output voltage and make sure that it matches the Smart Battery Isolator’s specifications.

Step 5: Test the System

After installing and connecting the Smart Battery Isolator, you should test the system to make sure that it works as intended. You can do this by starting the engine and measuring the voltage and current of each battery, using a multimeter or a clamp meter. You should also check the LED indicators on the Smart Battery Isolator to verify the status of the charging process and the battery conditions.

Cole Hersee Smart Battery Isolator Wiring Diagram

If you want to visualize the wiring connections and the installation process of the Cole Hersee Smart Battery Isolator, you can use the following diagram as a reference:

Wire Color Description Connection
Red Primary Battery Positive (+) To the Positive (+) terminal of the primary battery
Yellow Auxiliary Battery Positive (+) To the Positive (+) terminal of the auxiliary battery or batteries
Black Ground To a clean and secure ground point, preferably on the chassis
Green Ignition Switch Signal (+) To the ignition switch or a fused power source that is activated only when the engine is running
Orange Alternator Output Positive (+) To the Positive (+) terminal of the alternator or the positive cable that connects the alternator to the battery or the starter
Brown Alternator Sense Positive (+) To the Positive (+) terminal of the alternator or the positive cable that senses the alternator output voltage

Note that the wiring diagram may vary depending on your specific application and the model of the Smart Battery Isolator you’re using. Always refer to the user manual and the product specifications for accurate and up-to-date information.

Cole Hersee Smart Battery Isolator FAQ

Q: What are the benefits of using a Smart Battery Isolator?

A: A Smart Battery Isolator allows you to charge multiple batteries from a single charging source, while preventing overcharging, undercharging, and unequal charging. This reduces the risk of damage, extends the lifespan, and improves the performance of your batteries. A Smart Battery Isolator also allows you to use your auxiliary batteries independently of your primary battery, so you can run your accessories without draining your starting battery.

Q: How does a Smart Battery Isolator work?

A: A Smart Battery Isolator uses electronic circuits, sensors, and microprocessors to measure the voltage, current, and temperature of each battery, and adjust the charging process accordingly. It separates the charging source from each battery using diodes or transistors, and monitors the charging status using LED indicators or digital displays. It also has a Priority Charging feature that ensures that the primary battery receives the bulk of the charge before the auxiliary batteries.

Q: Can I use a Smart Battery Isolator with solar panels or other renewable energy sources?

A: Yes, you can use a Smart Battery Isolator with solar panels, wind turbines, or other renewable energy sources that have a charging output of 12V or 24V. You need to connect the charging source to the Smart Battery Isolator using appropriate cables and connectors, and make sure that the Isolator’s specifications match the output of the charging source. You also need to use deep cycle or AGM batteries that are suitable for renewable energy applications.

Q: How can I troubleshoot a Smart Battery Isolator?

A: If you experience any issues with your Smart Battery Isolator, such as insufficient charging, LED not lighting up, or abnormal battery conditions, you can follow these steps to troubleshoot the problem:

  1. Check the wiring connections and make sure that they are secure and free of corrosion or damage.
  2. Check the battery conditions and make sure that they are properly charged, not damaged, and connected in the right polarity.
  3. Check the alternator output voltage and make sure that it matches the Smart Battery Isolator’s specifications.
  4. Check the Isolator’s LED indicators and make sure that they show the right status of the charging process and the battery conditions.
  5. If the problem persists, contact Cole Hersee’s technical support team or a qualified electrician for further assistance.

By following these guidelines, you can install, operate, and troubleshoot your Cole Hersee Smart Battery Isolator with confidence and ease. With a Smart Battery Isolator, you can enjoy all the benefits of multiple batteries without any of the drawbacks, and power up your adventures without any worries. Happy wiring!