Traveller 3500 Winch Wiring Diagram: A Complete Guide

The Traveller 3500 winch is a popular choice among off-road enthusiasts and recovery professionals. This powerful winch has a 3500-lb. capacity and comes with a wired remote control for easy operation. However, to get the most out of your winch, you need to understand its wiring diagram. In this article, we will provide you with a complete guide to the Traveller 3500 winch wiring diagram, along with tables and FAQs to answer all your questions.

Understanding the Traveller 3500 Winch Wiring Diagram

The Traveller 3500 winch wiring diagram consists of several components, including the winch motor, solenoid, battery, and control switch. The winch motor is responsible for pulling the cable, while the solenoid controls the power flow. The battery provides the necessary power to operate the winch, while the control switch allows you to operate the winch from a safe distance. Let’s take a closer look at each component and its role in the wiring diagram:

Winch Motor

The winch motor is the heart of the winch and is responsible for pulling the cable. It is a powerful electric motor that can generate a lot of torque to move heavy loads. The motor is usually wired directly to the battery and is controlled by the solenoid.

Solenoid

The solenoid is responsible for controlling the power flow to the winch motor. It acts as a switch that opens and closes the circuit between the battery and the winch motor. When you operate the control switch, it sends a signal to the solenoid, which then activates the winch motor. The solenoid is usually mounted on or near the winch and is connected to the battery and the control switch.

Battery

The battery provides the necessary power to operate the winch. It is usually a 12-volt deep cycle battery that can deliver a high amount of current for a short period. The battery is connected to the solenoid and provides the power needed to activate the winch motor.

Control Switch

The control switch allows you to operate the winch from a safe distance. It is usually a wired or wireless remote that sends a signal to the solenoid, which activates the winch motor. The control switch is connected to the solenoid and can be mounted on the winch or on a separate control panel.

Traveller 3500 Winch Wiring Diagram

Now that we understand the components of the Traveller 3500 winch wiring diagram, let’s take a look at the actual wiring diagram:

Component Wire Color
Winch Motor Red (+) and Black (-)
Solenoid Red (+), Black (-), Yellow (S), and Blue (T)
Battery Red (+) and Black (-)
Control Switch Red (+) and Black (-)

As you can see from the table, the winch motor is connected directly to the battery using a red and black wire. The solenoid is connected to the battery, winch motor, and control switch using four wires: red, black, yellow, and blue. The battery is connected to the solenoid using a red and black wire, while the control switch is connected to the solenoid using a red and black wire.

FAQs About the Traveller 3500 Winch Wiring Diagram

What gauge wire should I use for my Traveller 3500 winch?

The gauge wire you should use for your Traveller 3500 winch depends on the length of the wire and the maximum amperage of your winch. As a general rule, you should use at least 4-gauge wire for a 10-ft. length and a maximum amperage of 200 amps. If your winch requires more than 200 amps, you should use a larger gauge wire.

How do I wire my Traveller 3500 winch?

To wire your Traveller 3500 winch, follow these steps:

  1. Connect the winch motor to the positive and negative terminals of the battery using a red and black wire.
  2. Connect the solenoid to the positive and negative terminals of the battery using a red and black wire.
  3. Connect the winch motor to the solenoid using a red and black wire.
  4. Connect the control switch to the solenoid using a red and black wire.

How do I troubleshoot my Traveller 3500 winch?

If your Traveller 3500 winch is not working properly, you can troubleshoot it using the following steps:

  1. Check the battery voltage to ensure that it is fully charged.
  2. Check the connections between the battery, solenoid, winch motor, and control switch to ensure that they are secure and free of corrosion.
  3. Check the solenoid to ensure that it is functioning properly.
  4. Check the winch motor to ensure that it is not damaged or overheated.
  5. Check the control switch to ensure that it is sending a signal to the solenoid.

Conclusion

The Traveller 3500 winch wiring diagram can be confusing for beginners, but with a little understanding, you can wire your winch like a pro. Remember to use the correct gauge wire, follow the wiring diagram, and troubleshoot any issues you encounter. With a properly wired winch, you can safely and confidently tackle any off-road challenge.