60 Amp Sub Panel Wiring Diagram – A Comprehensive Guide

If you own a home or a building with a large power demand, having a sub panel is an essential part of your electrical system. A sub panel is a smaller electrical panel that is connected to your main electrical panel and acts as a distribution center for all your circuits. It allows you to add more circuits to your electrical system without overloading your main panel.

Understanding the Basics

Before we dive into the wiring process, it’s important to understand the basic components of a sub panel. A sub panel consists of a metal box that houses the circuit breakers and wiring. It is fed by a larger cable that is connected to the main panel, also known as the feeder cable. This feeder cable is typically rated for the maximum amperage that the sub panel can handle.

The circuit breakers inside the sub panel are used to control and protect the individual circuits. These circuits can range from lighting and outlets to appliances such as water heaters or air conditioners. Each circuit is connected to a breaker that determines the amount of electricity that can flow through the circuit.

Tools and Materials Needed

Before starting the wiring process, it’s important to gather all necessary tools and materials. Here’s a list of everything you’ll need:

Tools Materials
screwdriver 60 amp sub panel
Wire cutters/strippers Feeder cable (rated for 60 amps)
Hammer and nails Circuit breakers (rated for 60 amps)
Drill and bits Cable clamps
Tape measure Grounding rod and wire

Wiring Process

Step 1: Turn off the Power

Before handling any electrical wires, make sure to turn off the power to your main electrical panel. This will ensure your safety during the wiring process.

Step 2: Install the Sub Panel

Once you’ve turned off the power, you can begin installing the sub panel. Choose a location that is easily accessible and away from any moisture or hazardous materials. Attach the sub panel to the wall using the hammer and nails.

Step 3: Run the Feeder Cable

Using the drill and bits, create a hole in the main panel and feed the feeder cable through. Make sure to leave enough cable to reach the sub panel.

Secure the cable with cable clamps and tighten the nuts to secure them in place.

Step 4: Connect the Feeder Cable to the Sub Panel

Strip the ends of the feeder cable and connect them to the lugs located in the sub panel. Tighten the screws to ensure a secure connection.

Step 5: Install the Circuit Breakers

Connect the circuit breakers to the terminal bus bars in the sub panel. Each circuit will have a separate breaker, which will be connected to the individual wires in the circuit.

Step 6: Ground the Sub Panel

Connect the grounding wire to the grounding lug in the sub panel. Run the wire to a grounding rod outside the building and connect it securely to the rod. This will provide a safe path for any excess electricity to ground in case of a fault.

FAQs

What Size Wire Do I need for a 60 Amp Sub Panel?

A 60 amp sub panel will require a feeder cable that is rated for a minimum of 6-gauge wire. This will ensure that the cable can handle the maximum amperage and provide a stable power supply to the sub panel.

How Many Circuits Can a 60 Amp Sub Panel Handle?

A 60 amp sub panel can handle up to 12 circuits, depending on the amperage rating of the individual breakers. It’s important to remember that each circuit will require a separate breaker, which will determine the maximum amount of electricity that can flow through that circuit.

Can I Install a Sub Panel Myself?

While it is possible to install a sub panel yourself, it’s best to hire a licensed electrician to ensure that the wiring is done correctly and safely. Working with electricity can be dangerous, and it’s important to have a professional ensure that your electrical system is up to code and functioning properly.

Conclusion

Installing a 60 amp sub panel may seem like a daunting task, but with the right tools and knowledge, it can be done easily and safely. Understanding the basics of a sub panel, gathering the necessary tools and materials, and following the proper wiring process will ensure that your electrical system can handle the increased demand without any issues.