68 Mustang Voltage Regulator Wiring Diagram

The 1968 Ford Mustang is one of the most iconic muscle cars of all time. Owners of this classic car know the importance of keeping it in top condition to ensure its performance on the road. One important aspect of maintaining a 68 Mustang is ensuring that the voltage regulator wiring is correct and functional. In this article, we will take a deep dive into the 68 Mustang voltage regulator wiring diagram, providing all the details you need to know to keep your Mustang running smoothly.

What is a Voltage Regulator?

A voltage regulator is an electrical device that regulates the amount of voltage that is produced by an alternator or generator to charge the car battery. It works by maintaining a constant voltage level, regardless of the variations in the engine speed or electrical loads. The voltage regulator prevents the battery from being overcharged, which can result in the battery’s damage or even explosion. It also prevents the battery from being undercharged, which can lead to a dead battery and a car that won’t start.

How Does the Voltage Regulator Work?

The 68 Mustang uses an external voltage regulator, which is mounted on the firewall. The regulator receives a signal from the alternator or generator through two wires – the “S” and “F” terminals. The “S” terminal receives a voltage signal from the alternator or generator, while the “F” terminal supplies the regulator with the field current necessary to produce voltage. When the voltage drops below a certain level, the regulator increases the field current, which increases the alternator or generator’s output voltage. On the other hand, when the voltage rises above a certain level, the regulator reduces the field current, which decreases the output voltage.

Why is the Voltage Regulator Wiring Important?

The voltage regulator wiring is vital because it ensures that the voltage regulator operates correctly, preventing overcharging or undercharging of the car battery. If the wiring is incorrect or faulty, it can cause a range of problems, from a dead battery to damage to the car’s electrical system. Therefore, it is essential to make sure that the wiring is correct and functional.

How to Wire a 68 Mustang Voltage Regulator?

Wiring a 68 Mustang voltage regulator is a relatively easy process, but it requires attention to detail and following the wiring diagram to the letter. The wiring diagram is essential because it shows the correct wire colors, connections, and terminals.

Tools and Materials Needed

Before you start wiring the voltage regulator, you will need the following tools and materials:

Tools Materials
Wire Cutters Voltage Regulator
Wire Strippers Wiring Harness
Crimping Tool Electrical Tape

Step-by-Step Process

Here is a step-by-step process that you can follow to wire a 68 Mustang voltage regulator:

  1. Disconnect the battery by removing the negative terminal.
  2. Locate the voltage regulator on the firewall, and remove the mounting bolts.
  3. Disconnect the wiring harness from the voltage regulator by squeezing the tabs and pulling it out.
  4. Using the wire cutters and strippers, remove about 1 inch of insulation from the wires in the wiring harness.
  5. Match the wire colors to the terminals on the voltage regulator. The “A” terminal is for the alternator, the “S” terminal is for the stator, the “I” terminal is for the ignition, and the “F” terminal is for the field.
  6. Insert the wires into the appropriate terminal and crimp them down using the crimping tool.
  7. Wrap electrical tape around the wiring harness to keep the wires organized and protected from rubbing against the car’s body.
  8. Reconnect the wiring harness to the voltage regulator, and tighten the mounting bolts.
  9. Reconnect the battery by attaching the negative terminal.
  10. Start the engine and check the voltage output with a multimeter. It should read between 13.5 to 14.5 volts.

Frequently Asked Questions

1. How to test a 68 Mustang voltage regulator?

You can test a 68 Mustang voltage regulator by following these steps:

  1. Disconnect the battery by removing the negative terminal.
  2. Locate the voltage regulator on the firewall, and remove the wiring harness.
  3. Using a multimeter, set it to DC voltage, and connect the negative lead to the battery’s negative terminal.
  4. Connect the positive lead to the “A” terminal of the voltage regulator.
  5. Start the engine and check the voltage output. It should read between 13.5 to 14.5 volts.
  6. If the voltage output is not within the range, replace the voltage regulator.

2. Can a faulty voltage regulator cause a dead battery?

Yes, a faulty voltage regulator can cause a dead battery. If the voltage regulator is sending too much voltage to the battery, it can cause the battery to overcharge and eventually fail. On the other hand, if the voltage regulator is not sending enough voltage to the battery, it can cause the battery to discharge and die.

3. Can I use an internal voltage regulator instead of an external one?

No, you cannot use an internal voltage regulator in a 68 Mustang that originally came with an external voltage regulator. The wiring and connections are different, and the alternator may not be compatible with an internal regulator. Additionally, using an internal regulator may void your car’s warranty and can cause severe damage to the electrical system.

4. What is the average lifespan of a voltage regulator?

The average lifespan of a voltage regulator is around 100,000 miles or 10 years, depending on usage and conditions. However, it can vary from car to car and depend on how well it is maintained.

5. How much does it cost to replace a voltage regulator?

The cost of replacing a voltage regulator varies depending on the type of car and the location of the repair. On average, it can cost between $50 to $300. However, it is always best to consult a professional mechanic for an accurate estimate.

In conclusion, the 68 Mustang voltage regulator wiring diagram is essential to keep your classic car’s electrical system functioning correctly. By following the steps outlined in this article, you can wire the voltage regulator correctly and ensure that your Mustang is running at its best. Remember, always consult a professional mechanic if you are unsure about any aspect of your car’s electrical system.