Are you looking for a wiring diagram for your 6 pin AC CDI box? If so, you’ve come to the right place. In this article, we will go over what a CDI box is, how it works, and how to properly wire it to your motorcycle or ATV. We will also include a FAQ section to answer any questions you may have.
What is a CDI Box?
A CDI box, or Capacitor Discharge Ignition box, is an electronic device that controls the ignition system of a motorcycle or ATV. It stores energy from the motorcycle’s charging system and releases it to the spark plug at the correct time, creating a spark that ignites the fuel and air mixture in the engine cylinder. The CDI box is an essential component for the engine to start and run properly.
How Does a CDI Box Work?
The CDI box works by converting the low voltage from the motorcycle’s charging system into a high voltage spark at the correct time. When the motorcycle’s charging system generates electricity, it charges the capacitor in the CDI box. Once the capacitor is charged, the CDI box releases the energy to the ignition coil, which in turn creates a spark that ignites the fuel and air mixture.
What are the Common Types of CDI Boxes?
There are two common types of CDI boxes: AC and DC. AC CDI boxes are designed for motorcycles or ATVs that have an AC charging system, while DC CDI boxes are designed for motorcycles or ATVs that have a DC charging system. It’s important to use the correct type of CDI box for your motorcycle or ATV to prevent damage to the CDI box and other electrical components.
6 Pin AC CDI Box Wiring Diagram
Now that we have gone over what a CDI box is, let’s dive into the wiring diagram for a 6 pin AC CDI box. The diagram below shows how to properly wire a 6 pin AC CDI box to your motorcycle or ATV.
| Color | Function | Wire |
|---|---|---|
| Green | Ground | Ground |
| Yellow | Power from stator | Stator wire |
| Red/Black | Power to ignition coil | Ignition coil wire |
| Blue/White | Kill switch | Kill switch wire |
| Brown/White | Trigger wire | Trigger wire from stator |
| Black/White | Ground for kill switch | Ground for kill switch |
It’s important to note that the wires on your specific CDI box may be different colors or have different functions. Always refer to the wiring diagram provided with your CDI box to ensure proper wiring.
Step-by-Step Wiring Instructions
Here are step-by-step instructions on how to properly wire a 6 pin AC CDI box:
- Disconnect the battery on your motorcycle or ATV.
- Locate the stator wires coming from your motorcycle or ATV’s engine. These wires are typically yellow or white.
- Connect the yellow stator wire to the yellow wire on the CDI box.
- Locate the ignition coil wire coming from your ignition coil. This wire is typically red or black.
- Connect the red or black ignition coil wire to the red/black wire on the CDI box.
- Locate the kill switch wire coming from your motorcycle or ATV’s handlebars. This wire is typically blue/white.
- Connect the blue/white kill switch wire to the blue/white wire on the CDI box.
- Locate the trigger wire coming from your motorcycle or ATV’s engine. This wire is typically brown/white.
- Connect the brown/white trigger wire to the brown/white wire on the CDI box.
- Connect the ground wire from your CDI box to a metal part of your motorcycle or ATV’s frame.
- Connect the ground wire from your kill switch to the same metal part of your motorcycle or ATV’s frame.
- Reconnect the battery on your motorcycle or ATV.
Once the CDI box is properly wired, you should be able to start your motorcycle or ATV without any issues. If you are still experiencing issues, refer to the troubleshooting section below.
Frequently Asked Questions (FAQ)
What Happens if I Wire my CDI Box Incorrectly?
If you wire your CDI box incorrectly, you risk damaging the CDI box and other electrical components on your motorcycle or ATV. It’s important to always refer to the wiring diagram provided with your CDI box and double-check your connections before powering on your motorcycle or ATV.
How Do I Troubleshoot my CDI Box?
If you are experiencing issues with your CDI box, here are some things to check:
- Make sure all connections are properly wired according to the wiring diagram provided with your CDI box.
- Check the ignition coil to make sure it is functioning properly.
- Check the stator to make sure it is providing enough power to the CDI box.
- Check the kill switch to make sure it is functioning properly.
Can I Use a CDI Box from a Different Motorcycle or ATV?
No, it’s important to use the correct CDI box for your specific make and model of motorcycle or ATV. Using a CDI box from a different motorcycle or ATV can cause damage to the CDI box and other electrical components on your motorcycle or ATV.
Can I Install a CDI Box Myself?
Yes, you can install a CDI box yourself as long as you have basic wiring skills and follow the wiring diagram provided with your CDI box. If you are unsure about your wiring skills, it’s always best to consult a professional mechanic.
Where Can I Buy a 6 Pin AC CDI Box?
You can buy a 6 pin AC CDI box online or at a local motorcycle or ATV parts store. It’s important to make sure you purchase the correct CDI box for your specific make and model of motorcycle or ATV.
Hopefully, this article has provided you with the information you need to properly wire your 6 pin AC CDI box. If you have any additional questions, feel free to reach out to a professional mechanic or refer to the wiring diagram provided with your CDI box.
